Posts

Higher primary reduction for a higher performance of Vespa engines

New concepts for performance and torque oriented engines in the Vespa Largeframe segment almost demand the use of a higher primary reduction.

A higher primary reduction increases the torque available in your engine, increasing effective use of the available torque curve. This means you will cruise at constant speed at lower revs, which in turn means that there is an Increase in top speed.

BGM PRO primary drive wheels
Advantages of BGM PRO higher primary reduction for your tuned engine

  • more relaxed driving
  • Less gearbox noise
  • Less fuel consumption
  • higher top speed
  • A short forth gear even increases acceleration at higher speed
  • a larger coverage of tooth flanks leads to higher resilience
  • lower revs
Up until now you could only purchase spur-geared primary reduction gears. Resulting in immense driving noises, less coverage of tooth flanks and the fact that a later change of gear reduction will demand time, money and material. This decreases day to day efficiency.

NEW: Smoother operation and symmetrical power transmission by BGM PRO

BGM PRO primary drive wheels are helically geared. Compared to spur gearing, helical gearing leads to a drastic increase in smooth operation and an increase in smooth power transmission at tooth flanks.

BGM6565 (2)

Certified quality by BGM PRO

Each batch of primary drive wheels is checked for its dimensional accuracy, quality of material and workmanship, just like our clutch sprockets and gear cogs.

Wide range of combinations possible

We are currently the only manufacturer offering helical gearing reductions, which can be used in combination with various clutch sprockets.

The following combinations are possible:

Primary drive wheel BGM BGM6564 Primary drive wheel BGM BGM6565 *
Number of teeth 64 65
Clutch sprocket BGM Cosa BGM6522S 22 2,91 2,95
Clutch sprocket BGM Cosa BGM6523S 23 2,78 2,83
Clutch sprocket BGM Cosa BGM6524S 24 2,67 2,71
* or Piaggio original

 

Vespa clutch sprocket BGM PRO with 22 teeth

Vespa clutch sprocket BGM PRO with 22 teeth is a special sprocket though. Base circle and tooth flanks were optimized for primary drive wheels with 65 and 64 teeth. So, in combination 22/65 the BGM PRO clutch sprocket offers a more stable and better coverage of tooth flanks than sprockets by Piaggio or Newfren for instance.

Perfect fit: BGM SUPERSTRONG clutch

Our BGM Superstrong Vespa clutch has the fitting sprockets and is easily fitted to BGM primary drive wheels. BGM8099D

The table shows the various combinations and their effects on the reduction ratio. It helps to choose the perfect gearbox for any event. A combination of a long distance primary drive wheel with 64 teeth and a clutch sprocket with 22 teeth will lead to an overall reduction that is lower than in an original PX200. Meaning: You can choose between various exhausts. Either high revs or a lot of torque.

Vespa primary drive repair kit

We recommend to use our reinforced primary drive repair kit to fit primary drive wheels to the layshaft.BGM0195F44

Its reinforced springs also work perfectly with a dramatically increased torque.

Short fourth gear for Vespa

So far, Malossi sports and Polini 221 engines, which are high in torque, have proven their quality in combination with a 24/64 and a short fourth gear.BGM6536L

A short fourth gear reduces the gear step between third and fourth, in order to grant a sufficient torque and smooth gear ratio and nice acceleration when changing to fourth.

The table and graphs below show the difference. Higher reduction leads to nice cruising speed in towns and on large roads at lower gears with very low revs. This combinations offers rather quick driving and a higher top speed with lower revs when driving in fourth. 24_64 graph

24_64 tab

** (We would like to take this opportunity to thank GSF member Motorhead for the Gear Calc!)

Conclusion

A higher primary reduction offers

  • more relaxed driving
  • higher top speed and
  • A short forth gear even increases acceleration at higher speed.

 

Shimming Vespa & Lambretta transmissions

Here we show you how to properly shim the Vespa transmission: Shimming Vespa transmissions

In order to balance out too much free play in the gear box you need shims in the corresponding thickness. We have introduced these high quality BGM PRO shoulder rings for Vespa and Lambretta engines to our program.

The hardened and grounded transmission shims generally have a tolerance of just + 0 / -0.04mm and during manufacture each batch is subject to comprehensive testing.

SI Faster Flow 004

Vespa shims / spacers / shoulder rings

Vespa Rally, Sprint, VNB etc.

There is reason for enthusiasts of the older Vespa Largeframe models like the Vespa Rally, Sprint & Co. to be pleased: for these gearboxes, the fitting shoulder rings ranging from 2mm to 2.50mm are finally available again, thanks to BGM PRO.

The shoulder rings feature, as is the case for the stronger Vespa PX EFL version, 4 nibs for locking in. Therefore, with the new production design it is no longer possible to chop off an individual nib.

BGM6020S20

We had the shoulder rings for the older 3 and 4 speed gearboxes (can be identified by the single shoulder ring that is required on the shifter bolt side) manufactured for you in standard dimensions.

BGM6020

Vespa PX EFL and Vespa Smallframe

For the Vespa PX EFL and Vespa Smallframe gearboxes we offer the shoulder rings in standard dimensions from 1.00mm to 1.40mm and also in 0.9mm. This dimension is often required when converting the sprockets on the main shaft in order to restore the proper free play but also in case you wish to use the stronger circlips according to DIN.

BGM6020_1

The BGM PRO shoulder rings are hardened and ground parallely so that your transmission keeps the adjusted free play reliably and for a long period.

Vespa BGM PRO transmission shims
BGM PRO shoulder rings

  • hardened and grounded parallely
  • just + 0 / -0.04mm tolerance
  • available in many thicknesses
  • for a precise gear change
  • and a long-lasting gearbox

Lambretta shims / spacers / shoulder rings

For Lambretta gearboxes we can offer you transmission shims in different thicknesses as well. BGM6020_2

Gear box shim -BGM PRO- Lambretta series 1-3

Shimming the Vespa transmission made easy

In order to be able to adjust the sprocket free play on the main shaft you will need the corresponding transmission shims and two thickness gauges (you really need them twice) for measuring the transmission.

vespa-gear-distance-feeler-gauge

It is best when you begin in first gear with a standard shoulder ring measuring 1.0mm so that later on when everything is mounted the gears stay firmly in place and you can properly shift the transmission into the neutral gear.

BGM6020 004

Starting below the first gear using a shoulder ring that is too thick could cause the gear selector cruciform to no longer be in a free position between the sprocket segments and make it want to engage the sprockets in the neutral.

BGM6020 015

Therefore it is wise to first of all place the necessary shim behind the fourth gear. BGM6020 002

Checking the transmission free play

You can now check the sprockets' free play using the thickness gauges.

After mounting the parts the free play should range from 0.05mm to 0.15mm. In transmissions that consist entirely of new components you should rather opt for a tighter free play because the components have yet to “adapt to one another”. BGM6020 006

Don't choose too little free play

What you shouldn't do either is overdoing it and allowing too little free play. This will result in the contrary to what you want on a running transmission. The hardened surfaces of the sprockets and shoulder rings tend to chew in, hence drastically increasing the free play within a short period.

If you want to replace individually sprockets of your transmission, we recommend that you order a set of shoulder rings ranging from 1.0mm to 1.3mm right away. And while you're at it anyways, have a look at the gear selector cruciform. Don't try to save on oil transmission and replace it - and don't forget to use new O rings.

The right tools in good quality for your scooter will always help you do the job.

BGM6020 019

Vespa BGM PRO transmission shims
BGM PRO shoulder rings

  • hardened and grounded parallely
  • just + 0 / -0.04mm tolerance
  • available in many thicknesses
  • for a precise gear change
  • and a long-lasting gearbox

Gear selector cruciform Vespa

The BGM PRO gear selector cruciform is a fine piece of equipment for high demands.

It is made of high quality 15CrMo5 (SCM415) chromium molybdenum steel.
This Vespa gear selector cruciform is very durable, yet, it features enough elasticity to go easy on the cogwheel's shift surface.

We are thrilled by the quality and guarantee continuously superior quality.

It can be used under all stress types, no matter whether you are an every day rider, a Sunday driver, a tour rider or a racer.

Gear selector cruciform -BGM PRO- "Vespa (-1984)"

Vespa gearshift cross PX Alt BGM6501A
Vespa PX (until 1984) 80cc (V8X1T to no.100230), 125cc (VNX2T to no.232052), 150cc (VLX1T to no.624301), 200cc (VSX1T to no.315266), Rally180 (VSD1T) (from no. 26849), Rally200 (VSE1T) (from no. 4476), Sprint (from no. 1170240), Sprint Veloce (from no. 1693)
Part number BGM6501A

Buy gear selector cruciform Vespa PX (-1984)

Gear selector cruciform -BGM PRO- "Vespa EFL"

Vespa gearshift cross PX Lussi BGM6501L

Vespa PX EFL 80cc (V8X1T from no.100231), 125cc (VNX2T from no.232053), 150cc (VLX1T from no.624302), 200cc (VSX1T from no.315267), T5 125cc, Cosa

Part number BGM6501L

Buy gear selector cruciform Vespa PX EFL

More Power for Vespa Smallframe

The potential of Smallframe engines have been increasing during the past years and seem to increase even further.

Today you can find levels of performance and torque above 35HP / 30Nm more often. This, in turn, puts more sprain on other parts.

Vespa Sallframe Power

Springs for primary drive have to be stronger

Clutch and primary drive are crucial and highly strained links between crankshaft and drive. its weakest part are the springs of the jolt damping.

Buy reinforced BGM PRO springs for Vespa Smallframe here
These transmit the entire torque to the rear wheel, guarantee a symmetrical power transmission to the gearbox and smoothen the asymmetric flow of the crank drive between the dead centers. Not only in racing heavy crankshafts, lighter flywheels and immense load alterations shorts the tough life of the original springs.

New reinforced springs by BGM PRO

We added reinforced springs to our stock for you. These fit the BGM PRO repair kits BGM0190, BGM0192, MMW Hartz4/ 5 and they also fit the Original primary drive repair kits.

BGM0190F 002

The new BGM PRO springs provide more power

Comparing our springs to a Piaggio spring, you will see that the BGM spring is more elastic and the spring wire offers a larger deviation.

BGM0190F_Piaggio

A larger possible deviation and a higher spring constant protect the primary drive of sharp breaking parts, even in the toughest conditions.

Due to fitting conditions you cannot simply enlarge the spring to enhance its life span. Therefore we paid attention to use good material. Oteva is a highly robust spring steel, which is used for extremely dynamic loads. Its distinguishing characteristic is its durability at high temperatures during extreme mechanical use. Its surface is shot peened to further enhance durability.

 

BGM PRO BGM0190F spring for primary drive Vespa Smallframe

  • larger deviation
  • higher elasticity
  • original scales
  • material and processing for longer durability
  • fits many primary drives
Buy reinforced BGM PRO springs for Vespa Smallframe primary drive here

Lambretta front pinion - sprocket

New front pinion for Lambretta LI, LIS, SX, TV (series 2-3), DL, GP -

From now on we can offer you pins for your Lambretta from bgm PRO in perfect material and “made in Germany” quality.

The pinions are made from high-strength, heat-treated steel in degrees 16, 17, 18 and 19 teeth in one CNC piece.

The dimensions correspond to the original Innocenti, so that the chain line remains correct. The pins are labeled for easy identification. Thus the reduction ratio can be seen in the installed state without troublesome counting as it pulls straight to the rear wheel.

Pinion Lambretta BGM8012R19

Available with 16, 17, 18 and 19 teeth

Pinion Lambretta BGM8012R19

Here is a brief overview of the common combinations of pinion, chain wheel, matching chain and the position of the upper chain tensioner.

  • 15/46 - 80 - upper chain tensioner
  • 16/46 - 81 - lower chain tensioner
  • 17/46 - 81 - upper chain tensioner
  • 18/46 - 82 - lower chain tensioner
  • 19/46 - 82 - upper chain tensioner
  • 16/47 - 81 - upper chain tensioner
  • 17/47 - 82 - lower chain tensioner
  • 18/47 - 82 - upper chain tensioner
  • 19/47 - 83 - lower chain tensioner

Lambretta chain

Lambretta chain

We can offer you suitable chains from Iris in reasonable price range and Iwis in heavy duty quality.

In addition to the special tools required to replace the chain and the sprocket, you, of course, also need a

new fill of oil and seals for the oil fill and drain plug, and the transmission cover.

When changing oil, it is worthwhile to equip the gear cover directly with a sightglass - making the oil level in the gear always under control.

3330793 Lambretta gearbox oil screw