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Torque scooter

Tightening torques for bolts and nuts on the scooter

How tight should I tighten a bolt or nut on the scooter?

Here we have compiled a list of the recommended tightening torques of the manufacturers. *

Too tight!

It has probably happened to everyone at least once, KNOCK and the screw / bolt is off or the thread is broken.
No problem, if you have only destroyed a nut or a stud bolt, it can usually be easily replaced. It already starts to get annoying when you don't have a replacement available.
thread repair: It gets really annoying if you have destroyed a thread in the engine housing! This often becomes complex and usually expensive, especially if it cannot be repaired with a thread insert. Before the housing has to be replaced or welded, a thread repair with Weicon adhesive is often possible.

Too loose!

Apart from being too firm, there is of course also not firm enough! Nuts or screws that are too loose can be dangerous. You don't even want to think about what can happen if wheel nuts or brake discs come loose. Loose carburettors, intake manifolds or cylinders quickly cause engine damage. Depending on the area of ​​application, self-locking nuts or screw locking are the best choice!

In the right order!

In addition, the even tightening of screws and nuts must also be taken into account. Everyone knows this from changing tires, here they are tightened by eg crosses to guarantee an even fit. Also with engine housings and cylinder heads eg tensions caused by unevenly tightened studs should be avoided. There are even components for which a certain order of fastening must be considered. Please follow the manufacturer's instructions here.

Order of stud bolts Vespa engine

Wrong way!

Right hand thread? Left hand thread? Normally nuts and screws are tightened clockwise (right-handed) and loosened counter-clockwise (left-handed) = normal right-hand thread. But there are also exceptions, such as the polar wheel nut Lambretta and left-hand mirrors: often with left-hand thread.

Solid!

For many applications there are special tools, pullers and especially holders, without which parts usually cannot be detached at all. You will find the tool for your scooter model after selecting the vehicle in the vehicle list:

Vespa special tools

In case of tight connections, penetrating oil such as WD40 often helps!

Torque wrench

We recommend working consistently with a torque wrench and adhering to the recommended tightening torques. We offer various torque wrenches for small and large tasks:

Torque wrench Vespa Lambretta motor scooter

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LAMBRETT

Torque Lambretta

original MB Developments
Nut flywheel / fan wheel 68 Nm 75 Nm
Cylinder outlet / inlet nuts 4.7-5.2 Nm 9.8-11.8 Nm
Cylinder head nuts 19-22 Nm 20-24 Nm
Screws ignition base plate 4.7-5.2 Nm
Screw shift claw (9mm) 4.7-5.2 Nm
Nuts gearbox cover plate 9.8-11.8 Nm 14-17 Nm
Screw front sprocket 29-34 Nm
Nuts chain cover (10 mm) 4.7-5.2 Nm
Rear brake shoe pivot pin (gear ratio contr.) 4.7-5.2 Nm
Nut cover plate rear wheel bearing 4.7-5.2 Nm
Brake drum nut (8 ° + 11 ° cone) 161 Nm
Brake drum nut (20 ° cone) 203 Nm
Fuse brake drum nut 14-14.7 Nm
Fork links 54-55 Nm
Nut front axle 54-55 Nm
Rim fixing nuts 19.6-22.5 Nm
Oil seal retaining plate (transmission ratio contr.) 4.7-5.2 Nm
Chain guide (gear ratio control) 4.7-5.2 Nm
Gearbox distance (gear ratio control) 0.07-0.30 Nm

VESPA Largeframe -1977 (125-150cc
) VNA-VBB, GL, GT, GTR, TS, Sprint, Super

Torques_VespaLargeframe-to-1977

Nm
Nuts housing halves 12-15 Nm
Stator plate screw 3-5 Nm
Groove coupling 40-45 Nm (depending on the clutch up to 65)
Nut auxiliary shaft axis 30-35 Nm
Switching cross (left hand thread, screw lock) 15-18 Nm
Groove rotor (pole wheel) 60-65 Nm
Carburettor fixing screw 16-20 Nm
Screw clutch cover 6-8 Nm
Outlet connection (P200) 75-80 Nm
Nut exhaust on cylinder 16-26 Nm
Aluminum cylinder (observe manufacturer's instructions) 14-16 Nm
Nut cylinder head (P 125 X, P 150 X, M7) 16-18 Nm
Nut cylinder head (P 200 E, M8) 20-22 Nm
Spark plug (observe manufacturer's instructions) 20-24 Nm
Crosshead screw motor swing arm 60-75 Nm
Nut lower shock absorber mounting M9 = 14-22Nm, M10 = 16-24Nm
Nut Rim mounting Brake drum (v / h) 20-22 Nm

VESPA PX 80-200

Torques_Vespa-PX

Nm
Nuts housing halves 12-15 Nm
Stator plate screw 3-5 Nm
Groove coupling 40-45 Nm (depending on the clutch up to 65)
Nut auxiliary shaft axis 30-35 Nm
Switching cross (left hand thread, screw lock) 15-18 Nm
Nut rotor (pole wheel) 60-65 Nm
Carburettor fixing screw 16-20 Nm
Screw clutch cover 6-8 Nm
Outlet connection (P200) 75-80 Nm
Nut exhaust on cylinder 16-26 Nm
Nut starter motor (M8) 10-15 Nm
Starter motor screw (M6) 6-8 Nm
Aluminum cylinder 14-16 Nm (see manufacturer specifications)
Nut cylinder head PX 125-150 (M7) 16-18 Nm
Nut cylinder head PX 200, (M8) 20-22 Nm
Spark plug (observe manufacturer's specifications) 20-24 Nm
Crosshead screw motor swing arm 60-75 Nm
Nut lower shock absorber mounting M9 = 14-22Nm, M10 = 16-24Nm
Nut rim fixing v / h brake drum 20-22 Nm

VESPA Smallframe
V50, PV, ET3, PK 50-125

Torques_VespaSmallframe

V50, PV, ET3 PK
Nuts housing halves 13-15 Nm 13-15 Nm
Screw anchor plate 3-5 Nm 3-5 Nm
Screw kick starter 23-26 Nm 23-26 Nm
Nut primary gear 50-55 Nm 50-55 Nm
Groove coupling 40-45 Nm (depending on clutch up to 65 /) 40-45 Nm (depending on the clutch up to 65)
Screw for shift fork 17-22 Nm
Nut pole wheel / fan wheel M10 = 45-50Nm, M12 = 60-65Nm
Nut suction port 6-8 Nm 8-10 Nm
Exhaust manifold on cylinder (M6 / M8) 8-10 Nm 8-10 Nm
Clutch cover screw 8-10 Nm PK 50: 8-10 Nm PK 80-125: 9-10 Nm
Nut brake anchor plate 17-22 Nm 17-22 Nm
Crosshead screw motor swing arm 38-50 Nm
Nut brake drum M14 = 60-100Nm, M16 = 90-110Nm
Oil filler and drain plug 3-5 Nm
Screw for manual transmission fork 17-22 Nm
Bolt exhaust to swing arm 18-20 Nm 18-20 Nm
Screw pick-up 2-2.5 Nm 2-2.5 Nm
Screw for fan mounting (Dynastarter) 8-10 Nm
Mother Group Dynastarters (?) 60-65 Nm
Aluminum cylinder 13-18 Nm (see manufacturer's specifications) 12-18 Nm
Nut cylinder head V50: 14-18 Nm PK 50: 13-18 Nm
Nut cylinder head PV, ET3: 14-18Nm PK 80-125: 13-18 Nm
Cylinder base nut V50: 12-16 Nm PK 50: 12-16 Nm (not HP)
Spark plug (observe manufacturer's instructions) 14-18 Nm 18-24 Nm
Nut Hub spigot (under swing arm cover) 50-55 Nm 50-55 Nm
Locking nut front wheel axle (V50 with or without speedo drive pinion) 45-50 Nm 45-50 Nm
Ring nut of the speedometer drive PV / ET3: 45-50 Nm
Nut upper shock absorber mounting 20-27 Nm PK 50: 20-30 Nm PK 80-125: 30-40 Nm
Nut lower shock absorber mounting 20-27 Nm PK 50: 20-30 Nm PK 80-125: 20-27 Nm
Nut of the engine swing arm on the frame 38-52 Nm 38-52 Nm
Upper race of the upper headset bearing (or hand-tight until contact with bearing balls) 6-7 Nm (check) 50-60 Nm (check)
Upper ring nut to lock the upper steering head bearing (after the tightening torque is reached, turn back the wrench by approx. 1? 4 turn (80-90 °)) 50-60 Nm (check)
Handlebar bolt 30-44 Nm 30-44 Nm
Upper head race groove 30-40 Nm
Nut rear wheel axle 90-110 Nm 90-110 Nm
Nuts rims v / h on brake drum 23-27 Nm 20-27 Nm
Central groove front wheel 75-90 Nm PK 50: 50-80 Nm PK 80-125:?
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* We have worked here to the best of our conscience, but all information is nevertheless without guarantee.