Veybach is already a friend of the house, but they have a long history behind them: “For over 25 years, we have been passionately tinkering and tuning classic Piaggio mopeds”

Therefore, this custom paint Ciao, presented as a premiere at the #opendaysc, was not his first tuning.

We saw his work in action first hand Nörvenich moped race witnessed Frank, Roland and Maryza taking their Ciaos on a tour of the event. and with the adrenaline of seeing all these little ones doing their best, we didn't hesitate for a second when Veybach Racing Team needed spare parts to continue the race and we sacrificed the Ciao from Roland.

That's why we wanted to take a closer look at one of their new designs: the Custompaint Ciao. This is what Dirk tells us:

Moped race Nörvenich by Scooter Center and Veybach racing. #mopedtuning

“What started out as an idea turned out to be our most complex paint project to date. 

Only through the support of the entire team, my business partners:

Powder Design Gibesch 
HaPe bikes 
Scooter Center 
and my friend Rolf Bubmann
The project was finally able to get to the @scootercenter on time Open Day on March 23.09.23, XNUMX to get presented! 💪

I had the “ICE effect” when I visited HaPe Bikes Workshop on one of the competition bikes he had painted and was immediately impressed. After a short conversation with him, we decided to try something like this on a larger area, i.e. on a moped. 👍

I then completed all the preparatory work so that Rolf could completely paint the Ciao, including all add-on parts, in silver.
All parts then went to Hape, who applied the “ICE effect” and also all of our logos using a complex paint job. 🥰

In the first step, all parts that had previously been painted silver were sanded again so that the urea required for the effect would otherwise roll off on the clear coat and not achieve the desired effect. After it had dried and crystallized, Hape painted a layer of anthracite over it and washed everything off again after drying 🤣
The remains of anthracite remained in the “crystal structure”, which is then responsible for the desired effect. A total of 7 layers of purple glaze were then applied over this structure, which was sealed again with a layer of clear varnish!
Now it was time to sand again... So that the logos of everyone involved could then be painted on. For this purpose, Hape created special negative stencils using a plotter.
Then there were another 2 coats of clear varnish and lots of sanding and polishing work.

While painting the logos, René came up with the idea of ​​not using the 16″ 3-spoke “Avio” that he had already powdered in “Blackberry Candy” (and already fully assembled by me 😝), but one of my 17″ 5 -Spoke “Banana”… But then powder them in the shimmering “Rainbow” like the logos! So I'll get to it quickly @selog_brock
Ordered 2 Michelin Pilot Street and installed everything again... 🙄🤣

After I then on September 18.09th. all painted parts and on September 19.09th. After I got the rims back, I was able to start assembling them 😎
A little “screw marathon” with kid gloves then took place the next evenings, after my main work was over… 😴

An attempt was made to incorporate many details, such as color-matching end sleeves, Bowden cables and much more. Even the gearbox housing was painted in shimmering black.

The engine, on the other hand, was kept quite classic.
A Polini Speedengine with a DR crankshaft and a 57cc AlfaErre cylinder from the 90s was installed. There was also a 13/13 Dellorto carburettor with a Malossi air filter and a LeoVinci Krul to properly release the exhaust gases 😉

As a team and also with the support of my employer, I was finally able to finish everything in time so that the presentation at the Open Day on September 23.09rd. nothing stood in the way anymore 💪

Thanks also to the whole team Scooter Center, who supported us with the parts supply and also the fantastic stand at the Open Day!”

Dirk Hövelmann (and team)
Veybach Racing

Veybach racing Facebook , Instagram

My adventures are not only related to the Vespas, but this time to their little sister: the mopeds.
In an impromptu plan, I accompanied some members of the technical team from Scooter Center: Marc, Frank and Roland test their Ciaos on the Moped festival 2022 by Iron Mofa.
Platonika would stay parked because I had to drive in a real vehicle! And I couldn't get a better backseat than the Flatliners boys tandem!
Not knowing what to expect, I set up cameras and we embarked on an adventure that turned out to be a lot more fun than I imagined.

It was fun to see so many bad boys in these little vehicles, but above all, as always, to meet wonderful people full of good humor.

Hello tandem: 

The reason for the construction of this tandem is special, as are the components that make it possible Scooter Center managed to create this rarity!

The tandem is driven by a Polini speed engine with one DR Evo cylinder farms.
As a further tuning measures were a 13/13 carburetor with one SIL Tech Venturi and a Malossi air filter installed.
The exhaust gases are through a Gianeli Ori Power derived.
The landing gear was through the Shock absorber holder from MMW and the bgm ProF16 shock absorbers upgraded.
Due to the increased load on the axles, the normal front axle bearing was replaced by a MC Proparts Front axle kit replaces + socket set

But it wouldn't be the only distinctive feature I would see at this meeting:
The motor of this Ciao comes from a cut-off grinder for railroad tracks.

Video

Pictures

The tiresome topic: Conversion from Mono to Vario.

What do I need to convert my mono moped/moped to variator.

First we need the gearbox housing.

Some transmission housings for mono can be replaced with the appropriate transmission cover

convert to a Vario transmission. Unfortunately, these covers are no longer available from Piaggio and can then only be bought used.

That's why we use it Pinasco gearbox housingShop

Then we need a suitable gearbox.

It depends on what you want. The original gearboxes were between 11,52:1 and 14,81:1 in the

Mopeds/mofas installed. (there are a few exceptions where the translation is different)

For our purpose (easy tuning with '63 Athena, Malossi cylinder head, racing shaft, machined engine housing, Proma CityPower exhaust and 13/13 carburetor) we use that Pinasco 10.4:1 gearbox – Shop 

Something synthetic should be used as gear oil. This is recommended here motul – Shop

 Then we need a "converter" which unfortunately is no longer available from Piaggio and no longer in all sizes.

Converters with 90mm pulley diameters were installed on the Ciao and occasionally on the Boxer.

These variants are only available used and mostly in bad condition.

So we have to use the accessories area and either the 100mm converter from the Bravo

use (later years of construction of the Ciao and mostly from Holland had this 100mm converter also installed) – Shop

Or you use that Malossi converter 100mm - Shop

100mm converter in the Ciao means adjusting the frame, but this can easily be done with pliers and a rag to protect against scratches. Vehicles from the last years of construction already have a deepening at the rear of the frame.

With the Malossi converter we still need that Clutch bell BGM 7250 – Shop

And matching starter pads.

Unfortunately, the rubbers available on the market do not always have the right shape and should be reworked. This can be done quickly with some sandpaper or a file.

In this case, we have them OEM starter jaws used - Shop

Since we're rebuilding a Mono Ciao, we don't have any old parts to build something out of, so we still need that Locking Plate - Shop

And the right one circlip – Shop

Then comes the V-belt's turn.

Mono vehicles have an approx. 9.5mm wide drive belt and Vario vehicles have an approx. 12.5mm wide belt installed ex works.

Over the years and further development by many ambitious mechanics and small tuning companies, it has turned out that it is better to use a 13mm wide belt.

There are various reasons for this. On the one hand the tolerances of the converter discs (they don't always have the right angle) and the width of the vario. (Malossi has the widest distance)

For our conversion we use the MC Proparts Belts – Shop

As a variator, here comes the Polini for use - Shop

 

The vario nut -Shop is used so that we can use the largest possible thread portion of the crankshaft.

The first big challenge is the choice of the counter-pressure spring in the converter.

Actually, there is a rule of thumb: as tight as necessary, as light as possible.

Since the following statements are always circulating on the net and forums (yellow Malossi and 6.5gr runs great.)

We always recommend our customers with the switch Polini Feach to start – Shop

And that even with the Malossi MHR converter.

The Polini spring is about 15% harder than the standard spring.

As a final step, we need a matching side panel.

Side panels for variator are only available as accessories from the Ciao - Shop

Unfortunately, Boxer, Bravo and Si have to use used originals, which can still be found relatively easily on the used market.

And finally ...

Do I need a Ciao, Bravo, Si or Boxer with variator?

Each of you can and must know for yourself whether the time and financial effort is justified by the later result.

The advantage of the variator is that it provides you with a stepless automatic system. Translated short when starting, translated long at speed. The principle is still used today in every automatic scooter.
This offers many advantages in the mountains or when starting off frequently in the city.

A properly tuned variator with the appropriate engine setup allows you
to accelerate as if you were being pulled forward by a rubber band.

Of course, such a conversion also has disadvantages. The variator has many factors that affect how it works.

That would be the weights in the variator at the front, the counter-pressure spring in the converter at the back and the
strength/hardness of the clutch springs. If one thing doesn't fit together, the moped behaves strangely when driving.
It is quite time-consuming to perfectly match the variator to your vehicle and it often requires disassembly, conversion and testing at the beginning.
When everything is done, you just have a big grin under your helmet and you will
Rewarded for many hours of screwing and swearing.

Toptul tools for scooter drivers - tools for scooter repairs & workshops

Toptul tools for scooter riders

We have received a large delivery, so popular TOPTUL tools are available again.

TOPTUL tools for scooter riders

Scooter Center TOPTUL shop

TOPTUL has been manufacturing high-quality tools for over 20 years and is absolutely unbeatable in a price / performance comparison. TOPTUL products have been in daily use on Vespa, Lambretta & Co. for years and are always convincing.

As an example, let's just mention the finely divided toothing of the ratchets. The solid and robust design with 72 teeth achieves a stitching of only 5 degrees (1/72 turn). This means that work can be done precisely and without repositioning, even in very tight places, with little working distance for the ratchet. It goes without saying that TOPTUL tools meet or exceed the common standards such as DIN / ISO / ANSI. The in-house quality control is very strict and is expressed, for example, in an individual measuring protocol enclosed with each torque spanner with regard to the measuring accuracy and the release behavior. From our own experience, we can recommend TOPTUL products to every “intensive wrench user” with a clear conscience.
Buy TOPTUL now hereDirectly to the product in the Scooter Center Shop

These are the highlights from the video:

  • Socket set (ratchet box) -TOPTUL 1/4 ″ - 4mm-14mm + bits - 49 pieces Article-No .: GCAI4901

And nice are still the sets, like this one:

  • screwdriver set -TOPTUL Pro Series- 20 pieces Article-No .: GZC2005
  • Sea ring pliers set -TOPTUL- 4 pcs Article No .: GPAQ0401
  • All key set -TOPTUL- 1,5mm, 2mm, 2,5mm, 3mm, 4mm, 5mm, 6mm, 8mm, 10mm - 9 pieces Article-No .: GAAL0916

TIP: Then you have everything new, uniform and in an appealing look in one go! You can also find more recommendations for TOPTUL here on our Scooter Center Blog: https://blog.scooter-center.com/tag/toptul/ All Toptul tools for scooter riders are available in our TOPTUL store

Classic Castrol collection and embarrassing sponsorship request at Castrol

Castrol Classic Merchandise

We offer a high quality range of classic items, from oil cans / oil jugs to magnets and wall signs, all with the iconic 1946 Castrol Classic branding. Whether in the workshop or at home, our nostalgic range combines both retro style and functionality. Including workshop accessories, clothing and more, there's something for every classic car owner or enthusiast.

Castrol Classic Merchandise not only for Vespa & Lambretta fans

Whether as a gift for an enthusiastic scooterist or as a present for yourself, you will find the perfect something in our range!

Buy Classic Castrol Collection here

The idea of ​​castor oil

Castrol was founded by Charles “Cheers” Wakefield under the name “CC Wakefield & Company”. In 1899, Wakefield left his job at Vacuum Oil to start his own business selling lubricants for railways and heavy machinery. In the early 20th century, Charles developed an interest in two new motorized vehicles: the automobile and the airplane. His company began developing oils for the new engines. These oils had to be thin enough for cold starting and at the same time thick enough to function at high temperatures. The company's researchers found that the problem could be solved by adding castor oil, a vegetable oil made from castor seeds. They called the new product " Castrol ". Used in 1919, John Alcock and Arthur Brown Castrol oil on the first non-stop transatlantic flight in history.

Heiko's idea with Castrol sponsorship & fast to slow

CC Wakefield not only invented a new type of motor oil, but also a new way to attract potential customers to his product: sponsorship. The Castrol name appeared on banners and flags at air races, car races and speed record attempts. Over time, the brand name of the motor oil became far better known than that of the company's founder / company. This circumstance led to the renaming of "CC Wakefield & Company" in 1960 to Castrol Ltd.

I have been riding Vespa and Lambretta for over 32 years. It all started with a red Vespa PK50S, which, bought second-hand, was already waiting in my parents' garage for my driving license. But it quickly was too slow for me. The first tuning measure was to fit an expensive 50km / h exhaust. But it didn't do much good, the moped boys were still flying past me left and right. So I sold it and became interested in a black PX 80 Lusso, which was very expensive in insurance at the time. During the test drive, the gears always flew out. But I was happy to have my mother so far as to be allowed to buy me this scooter…. besides, my father was on a business trip and didn't know anything about the new "80". So: now or never! So the scooter was bought with this “little hidden flaw”.

ROLLERSHOP, Scootering & Mods, Scooterboys and Scooter Scene

We all know what was wrong with the engine: the reason for the uncontrolled gear changes, what the worn “round” gear shift cross. The nearest Vespa dealer wanted DM 700 for the change, but that was out of the budget for my skilful scooter update. I got in touch with other scooter riders. One of them had been skateboarding for the last week and was now suddenly motoring on a brand new Vespa PX 80 Lusso. A month later I met him again, sitting in a suit and polished leather shoes on his Vespa, now plastered with mirrors and chrome parts. The next time I met him, half of his scooter was missing and on his head too. Instead of fine leather shoes and a suit, he was now wearing red boots up to his knees, camouflage trousers and a bomber jacket. On his head, all that was left of his “popper mane” was a little horn of hair that fluttered listlessly in his face after he had taken off his helmet. Somewhat irritated, I asked him if he had had an accident with his scooter and why he looked so funny. He said he was now Scooterboy and the scooter was a CutDown! He had probably discovered it before, for me it was new at the time: the MOTORETTA, the Scootermag and still in black and white. And so the evil took its course. Now the 80s also became too slow for me somehow, schoolmates with DT, RD, MBX & Co and even some mopeds were faster than me. So if I change the gearshift anyway and take the engine out and disassemble it, I might as well make the bike a bit faster… In the meantime I had also discovered the ROLLERSHOP catalog and SCOOTERING. I was so fascinated by the custom paint jobs in the glossy magazines that I sat down in my 80s “children's room” and dreamed of great paint jobs and scribbled a few of them on paper. Yes, laugh, these are my collected works:

Castrol sponsoring with the “Castrol Vespa Racer

So somehow my dreams regarding the custom paint job didn't really come true, so I later took the initiative and asked Castrol for a sponsorship. To be honest, I'm a bit uncomfortable about this right now: I was quite sure I had done this at the age of 16. But according to the date of the letter to Castrol, which I found in my “Scooter Scene box” , I was already a bit older and at that time already doing my community service.

Unfortunately I don't have the drawings of my“Castro Racer"With 20 hp and targeted 130-140km / h anymore. I must have enclosed the drawings with the letter to Castrol, Motorsport Department. I found this test printout with corrections from the letter. But I certainly didn't write to UHU and NUTELLA, MÜHLEN KÖLSCH? Maybe! I don't know any more… But the gentleman from Castrol was very nice, invited me to the IFMA in Cologne and, after a short conversation in the Castrol truck, pressed a few Castrol stickers into my hand. If anyone from Castrol is reading along here: my offer still stands! This is my Augsburg Vespa T4, for example:

Classic Castrol Store

You don't need to write sponsorship requests for our Classic Castrol merchandise, you can now get the cool retro Castrol Racing products at a great price in our Classic Castrol Store: Classic Castrol products Classic Castrol products

Buy Classic Castrol Collection here

Lessmann brushes Made in Germany

Not all brushes are the same!

You probably have a classic steel brush in your tool kit. Such a DIY store all-round brush is practical and has many areas of application, but with little effort it can be even better: Here I show you 4 small wire brushes from LESSMANN (Made in Germany) for special applications that make it easier for you to work on your scooter during repairs and maintenance!

LESSMANN brush logo

1. The File Cleaning Brush

Steel brush for cleaning files.

Steel brush for cleaning files. You don't have to buy a new file if it no longer has the expected effect, cleaning the file is often enough! This special brush from Lessmann is suitable for cleaning the strokes of metal files so that the cutting effect is fully available again. The file cleaning brush is particularly suitable for removing chips and strongly adhering metals such as copper, brass, bronze and aluminum.

2. The rust eraser brush

Rust eraser with steel bristles from the German quality manufacturer Lessmann

High quality rust eraser with steel bristles. The brush is ideal for careful restoration of your vehicle with original paintwork on which parts of the sheet metal have rusted and which should not be sanded over the entire surface. Keyword: O-paint restoration. With the rust eraser, oxide particles can be removed effortlessly, even on surfaces that are already scarred. The bristles on both sides have different thicknesses for precise work. Afterwards, the area can be passivated with a suitable agent (eg multifilm). CONCLUSION: Great little tool with great effect and fun factor

3. The steel brush for the rough stuff

Steel brush for removing coarse dirt such as rust.

This quality steel brush is particularly suitable for removing coarse dirt such as rust. It is not suitable for use on surfaces made of plastic, aluminum, copper, etc.

4. The brass brush for spark plug cleaning

Brass brush for cleaning the ground and center electrodes of spark plugs.

Brass brush for cleaning earth and center electrodes of spark plugs. Since brushes made of steel unnecessarily roughen the surface and thus new dirt adheres even better than before, a brush made of a softer material than steel should always be used for cleaning spark plugs.

LESSMANN quality brushes | Made in Germany

Lessmann brushes

At Scooter Center you get Lessmann brusheswhich we have found to be particularly suitable and tried and tested for everyday use in the workshop and for repairing / tuning scooters. A small brush like this can be very helpful and really make it easier for you to work cleanly on your scooter / Vespa / Lambretta etc.!

Piaggio Ciao mono drive or vario drive?

Differences Piaggio Ciao / Bravo / Si / Boxer mono drive and vario drive

Attention! The most important thing directly in advance - the components of the mono drive and the variator drive are not compatible or mixable with each other! The crankshaft is the same for both types of drive.

From the outside, this transmission ratio is most easily recognized by the side covers on the left in the direction of travel.
If the side cover also has a bulge at the back it is a variator model.

1. Variator drive
2. Mono drive

Variator drive mono drive

Converter / variator

In the variator model, the converter unit with the integrated clutch is located at the rear. In the front is the variator. The advantage of the variator drive is that it provides you with a stepless automatic. When starting briefly translated, on speed long translated. The principle is still used today in every automatic scooter.

3. Combined converter/clutch unit
4. Variator

 

 

Mono drive

Classically the German mopeds have the mono drive with 25 km / h, but there are also moped versions with the mono drive, without variator.

5. Pulley
6. Coupling

(5) pulley (6) clutch

 

Clutch bell, pulley and V belt

In the front is the clutchbell, inside the V belt of the moped runs on a groove with a diameter of 26mm inside. (6)

The rear pulley is mounted directly onto the mono transmission. The mono gearbox can be recognized by the fact that the gearbox shaft protrudes only approx. 13mm from the gearbox and only the flat belt pulley is installed (5). This has a diameter of 90mm at 25km / h mopeds. The standard transmission of the Ciao has a ratio of 10,5: 1, the Bravo has a ratio of 8,5: 1

(see also Piaggio Ciao moped tuning )

7. Variator gearbox
8. Mono transmission for belt pulley

 

(7) Variator gear (8) Mono gear for belt pulley

Useful upgrades or tuning of the transmission ratio

Mono transmission:

The simplest tuning to increase the top speed is to lengthen the gear ratio.

There are exactly three possibilities with the mono transmission:

  1. Change the front clutch, take the clutch out of the moped and put the clutch in at 30 km / h.
    The standard clutch has an inner diameter of 26mm, the 30km / h clutch of 41mm.
  2. Replace the rear pulley. The original pulley of the Ciao has a diameter of 90mm.
    But only the pulleys with 70mm or 80mm are really drivable, because the suit is still acceptable here when starting.
  3. Exchange of the transmission. To find out the gear ratio look briefly under: https://blog.scooter-center.com/piaggio-mofa-tuning-und-setup/

 

INFO: The standard moped transmission of the Ciao has a ratio of 10.5:1, by installing the 8.5: 1 transmission of the Bravo, the total gear ratio is increased by about 20%.

TIP: Very inconspicuous because clutch and pulley can remain original.

Moped / Moped accessories and tuning catalog:

Ciao Moped Moped Catalog Vespa

Vespa Moped Moped Brochure 2020/2021

BROCHURE 2020/21. EXPENDITURE 01 Vespa
Moped | Vespa moped | Vespa Ciao | Bravo Boxer & Co.

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